Original Scientific Paper, Volume 18, Number 4, Year 2020, No 740, pp 643 - 648

Published: Dec 11, 2020

DOI: 10.5937/jaes0-24328

CALCULATION OF THE MULTI-BLADE ROTARY-FRICTION TOOL’S CUTTing CUPPED CUTTER TO STRENGTH IN THE ANSYS WB SURROUNDing

Sayagul Tussupova 1
Sayagul Tussupova
Affiliations
Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Nurgul Smakova 1
Nurgul Smakova
Affiliations
Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Yernat Imanbaev 1
Yernat Imanbaev
Affiliations
Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Asset Rakishev 1
Asset Rakishev
Affiliations
Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Almat Sagitov 1
Almat Sagitov
Affiliations
Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Bakytzhan Donenbaev 1
Bakytzhan Donenbaev
Affiliations
Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Asylkhan Mazdubay 2
Asylkhan Mazdubay
Affiliations
Pavlodar State University, Mechanical Engineering faculty, Department of Metallurgy, Pavlodar, Kazakhstan
Karibek Sherov 1
Karibek Sherov
Affiliations
Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
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Abstract

The authors developed the design of a special multi-blade rotary-friction tool. The multi-blade rotary-friction tool is equipped with two cupped cutters – heating and cutting. The heating cupped cutter is made of medium-carbon structural steel of any brand, and the cutting cupped cutter is made of steel R6M5. The final formation of the treated surface and its quality is provided by the cutting cupped cutter. This article presents the results of the calculation of the strength of the cutting cupped cutter multi-blade rotary friction tool. As a result, the following were established: when processing steels 30HGSA cutting force components reach the maximum value than when processing materials 40HN2MA, St.45, and St.3c (calm); strength and rigidity of the cutting cupped cutter is sufficient for processing optimal cutting conditions: nsp = 1000 rpm; S = 0.42 mm/rot; t = 1.0 mm.

Keywords

heating cupped cutter cutting cupped cutter strength stiffness cutting force radial displacement deformation

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